A new era for Van Ess Dairy: maximizing milk production

Located in the heart of Sanborn, Iowa, Van Ess Dairy is a testament to the dedication of a family to their herd. For years, they faced a recurring and difficult problem: the unpredictable climate of Iowa. The influx of hot, dry air, especially during warmer months, caused significant heat stress for their cows.

This wasn’t just a matter of comfort; it directly impacted their livelihood, causing a noticeable drop in milk production and making it a challenge to maintain consistent output throughout the year.

Solutions for heat stress in dairy farming

We recognized the need for a fundamental change. We partnered with Van Ess Dairy to develop a tailored solution and implement an innovative cross-ventilation system. It allowed the family to house their entire herd in a single, enclosed building. This approach streamlined daily operations. It also significantly reduced construction costs. An effective solution can be an efficient one.

Our system’s design used cutting-edge technology to combat heat head-on. We placed powerful exhaust fans on one side of the barn. On the other side, we put an Express Cool Evaporative Cooling system. This setup works together. It draws in fresh air from outside. The evaporative cooler then cools it by 15-20°F. The result is a continuous flow of cool, fresh air. It maintains an ideal climate for the cows. This optimizes feed conversion and maximizes milk production. A sophisticated computerized control manages this entire system. It ensures the indoor climate remains perfect. It works without constant manual adjustments. The Van Ess family was confident in their decision to work with us. They trusted our expertise as a market leader in dairy climate control.

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Results: consistent milk production and improved animal welfare

The partnership has marked a true turning point for Van Ess Dairy. Thanks to our system, they have successfully achieved consistent, year-round milk production, regardless of the weather outside. The significant reduction in heat stress has also led to improved animal welfare, allowing the cows to thrive in a stable and comfortable environment.

Today, Van Ess Dairy stands as a shining example of how innovative ventilation solutions can revolutionize dairy farming practices, leading to greater efficiency, productivity, and sustainability.